6) Required Parts
Items necessary for the installation of Radio Set SCR-193-K or SCR-193-KB in Truck,
1/4-ton, 4 x 4, are listed below:
Quantity | Stock No. | Item |
1 | 2Z1108 | Box BX-8, for transmitter spare tubes. |
1 | 2Z1119 | Box BX-19-( ), for receiver spare tubes. |
1 | 2Z1121 | Box BX-21, for Boxes BX-8, BX-19-( ), headsets, etc. |
1 | 2Z1848 | Case CS-48, for transmitter tuning unit. |
1 | 2Z2651-421 | Clamp MC-421, for securing Mast Sections MS-49 and MS-50 |
1 | 2Z2651-422 | Clamp MC-422, for Securing Mast Sections MS-50 and MS-51 |
1 | 2Z2651-423 | Clamp MC-423, for securing Mast Sections MS-51, and MS-52 |
1 | 2Z2651-424 | Clamp MC-424, for securing Mast Sections MS-52 and MS-53. |
1 | 3E2166A | Cord CO-166-A, for connecting Dynamotor BD-77-( ) to terminal box. |
1 | 3E1226 | Cord CD-226, for connecting Radio Transmitter BC-191-( ) to Dynamotor BD-77-( ). |
1 | 3E1265 | Cord CD-265, for Loudspeaker LS-3. |
1 | 3E1273 | Cord CD-273, for correcting Dynamotor BD-77-( ) to terminal box. |
1 | 3E1307A-5.5 | Cord CD-307-A, 65, for Headset HS-30-( ) |
1 | 3E1410 | Cord CD-410, connects Radio Transmitter BC-191-( ) to terminal box. |
1 | 3E1440 | Cord CD-440, for connecting Radio Transmitter BC-191-( ) to Dynamotor BD-77-( ) |
1 | 3E1474 | Cord CD-474, for connecting Radio Reciver BC-312-( ) to terminal box. |
1 | 3E1604 | Cord CD-604, 6" for connecting Headset HS-30-( ) to Cord CD-307-A. |
1 | 3E1670 | Cord CD-670, for connecting Dynamotor BD-77-( ) to Radio Transmitter BC-191-( ). |
1 | 3E1676 | Cord CD-676, for connecting Dynamotor BD-77-( ) to Radio Transmitter BC-191-( ). |
1 | 2Z3367 | Cover BG-87-( ), for Mast Base. |
1 | 2Z3375 | Cover BG-75-( ), for Radio Receiver BC-312-( ). |
1 | 2Z3378 | Cover BG-78-( ), for Radio Transmitter BC-191-( ). |
1 | 3H1359 | Cover BG-79-( ), for Dynamotor BD-77-( ). |
1 | 3H1621 | Dynamotor DM-21-( ). |
1 | 3H1777 | Dynamotor D-77-( ). |
1 | 6L50-193KV26 | Hardware Bag. |
1 | 2B830 | Headset HS-30-( ). |
1 | 2Z5725-449 | Installation Kit MC-449, including one each of item 1, figure 4; item 2, figure 5; and items 3, 4, 5, and 8, figure 3. |
1 | 3G586 | Insulator IN-86, for tying down mast sections. |
1 | 3G598 | Insulator IN-98. |
2 | 3G621 | Insulator IN-121. |
1 | 3Z3445 | Key J-45. |
1 | 2Z6303.1 | Loudspeaker LS-3. |
1 | 2A2087 | Mast Base MP-37 or MP-57 (2A2088-57). |
1 | 2A2090-50 | Mast Bracket MP-50. |
1 | 2A2349 | Mast Section MS-49. |
1 | 2A2350 | Mast Section MS-50. |
1 | 2A2351 | Mast Section MS-51. |
1 | 2A2352 | Mast Section MS-52. |
1 | 2A2353 | Mast Section MS-53. |
1 | 2B1617 | Microphone T-17-( ). |
1 | 3H3907 | Mounting FT-107-( ). |
1 | 2Z6691 | Mounting FT-151-( ), for RadioTransmitter BC-191-( ). |
1 | 2Z6702 | Mounting FT-162. |
1 | 2Z6712 | Mounting FT-172, snubber for Radio Transmitter BC-191-( ). |
1 | 2Z6718 | Mountinig FT-178, snubber for Radio Reciver BC-312-( ). |
1 | 2C4312 ( ) 4 | Radio Receiver BC-312-( ), including fuses, lamps, and tubes installed. |
1 | 2C6191(&) | Radio Transmitter BC-191-( ), including fuses, lamps and tubes installed. |
1 | 2Z8056 | Roll BG-56( ), for Mast Sections. |
50 ft. | 6Z7926 | Rope RP-5, for tying down mast sections. |
2 | 2Z8793 | Socket Cap M-163-( ). |
1 | 2Z8794 | Socket Cap M-164-( ). |
2 | 2Z8795 | Socket Cap M-165-( ). |
1 | 2Z9313 | Terminal Block TM-183, for car terminal box. |
1 | 2C8005 | Transmitter Tuning Unit TU-5-( ). |
1 | 2C8006 | Transmitter Tuning Unit TU-6-( ). |
25 ft. | IB128 | Wire W-128. |
7) Assembly and Installation
a) Preliminary Check.
(1) For the installation of Radio Set SCR-193-K, it is necessary that
Truck, 1/4-ton, 4 x 4, be modified to have a 12-volt electrical system with two 6-volt
batteries connected in series and installed between the front seats of the vehicle. These
two batteries furnish power for the vehicular electrical system and the radio set. Make
sure that the modification of the vehicle's electrical system has been made before
starting the installation of the radio set.
(2) For the installation of Radio Set SCR-193-KB in Truck, 1/4-ton, 4 x 4, a power take-off must be installed in the vehicle. A 12-volt generator and regulator is mounted between the front seats of the vehicle and driven by a belt and pulley from the transmission shaft. Two 6-volt batteries are installed, one behind each front seat. The power supplied to the radio set is independent of the vehicular electrical system. Before proceeding with the installation of the radio set, make sure that the power take-off has been installed in the vehicle.
b) Procedure.
Components of the radio set should he installed as shown in figures 6 and 12 and as
directed below. Figure 2 shows mounting holes and location for the equipment. Figure 1
shows the installation of the brackets for the radio sets. Bracket details are shown in
figures 3, 4, and 5.
Part and Location |
Method and Materials |
Mast Bracket MP-50, Reinforcing Plate, and Bracket FT-422 (brush guard), items 5 and 8, figure 3, on left side of vehicle. | Refer to figures 2 and 12. If the holes for the brackets have not already been drilled, drill them as shown in view D-D, figure 12. Fasten the brackets on the outside. and the reinforcing plate for the mast base on the inside of the vehicle, as shown in figure 1, with the hardware provided. |
Mast Base MP-37 or MP-57, on Mast Bracket ~MP-50, as shown in figures 6 and 12. | When Mast Base MP-37 is supplied, refer to figure 7 and assemble as follows: Place item 1 over the hole in the mast bracket. Place item 2 over item 1. Place item 3 over item 2. Insert item 4 through the hole in the mast bracket. Place item 5 over the flange on item 6. Insert item 6 upward through the hole in the mast bracket. Place items 7 and 8 beneath item 6 and fasten entire assembly in place with items 9 and 10. If Mast Base MP-57 is furnished, assemble as shown in figure 8 and as directed above. |
Bracket (item 1, figure 4), Reinforcing Plate FT-429 (item 3, figure 3), and Mounting FT-151-( ) on left rear wheel well. | If the holes for mounting the brackets have not already been drilled, drill them as shown in plan view. figure 12. Mount the bracket and reinforcing plate as shown in figure 1. Secure Mounting FT-151-( ) to the wheel well with the hardware provided. |
Radio Transmitter BC-191-( ), on Mounting FT-151-( ), as shown in figures
6 and 12. Socket Cap M-163-( ). |
Place the transmitter on the mounting and secure in place with the snapslide fasteners provided. Place over the unused socket in Radio Transmitter BC-191-( ). |
Mounting FT-172, on Radio Transmitter BC-191-( ). | Drill the cabinet of the transmitter as shown in figure 11. Assemble the mounting as shown in figures 6, 10 and 12. |
Cover BG-78-( ), on Radio Transmitter BC-191-( ). | Cut a slot in the top of the cover to admit item 1, figure 10. Place the cover on the transmitter before completing. installation of Mounting FT-172. |
Bracket (figure 5), Reinforcing Plate FT-429 (item 4, figure 3) and Mounting FT-162, on right rear wheelwell, as shown in figures 6 and 12. | If the mounting holes have not already been drilled, drill them as shown in plan view, figure 12. Install the brackets and reinforcing plate as shown in figure 1. Fasten Mounting FT-162 to the wheelwell with the provided hardware. |
Radio Receiver BC-312-( ), on Mounting FT-162, as shown in figures 6 and 12. | Place the receiver on the mounting and secure with the snap-slide fasteners provided. |
Mounting FT-178, on Radio Receiver BC-312-( ). | Remove the receiver from its cabinet and drill the cabinet as shown in figure 9. Assemble the mounting as shown in figures 6, 10 and 12. |
Cover BG-75-( ) on Radio Receiver BC-312-( ) | Cut a slot in the top of the cover to admit item 1, figure 10. Place the cover on the receiver before completing the installation of Mounting FT-178. |
Mounting FT-107-( ), on bracket (figure 5), as shown in figures 6 and 12. |
Drill Mounting FT-107-( ) as shown in figure 12. Install the mounting as shown In figures 6 and 12. |
Dynamotor Unit BD-77-( ), on Mounting FT-107-( ), as shown in figures 6 and 12. | Place the dynamotor on the mounting and secure with the snap-slide fasteners. |
Cover BG-79-( ), on Dynamotor Union BD-77-( ). | Place the cover over the dynamotor. |
Case CS-48, on bracket (figure 5), as shown in figures 6 and 12. | Fasten the case to the bracket with the hardware provided. |
Loudspeaker LS-3, on bracket (figure 5), as shown in figures 6 and 12. | Fasten the loudspeaker to the bracket with the hardware provided. |
Headset HS-30-( ), Cord CD-307-A, and Cord CD-604. | Connect Headset HS-30-( ) to Cord CD-604; connect Cords CD-604 and CD-307-A, and plug Cord CD-307-A into the phone jack on Radio Receiver BC-312-( ). |
Microphone T-17-( ) and Key J-45. | Plug into appropriate jacks on Radio Receiver BC-312-( ). |
Insulator IN-98, on bracket (figure 4). | Fasten to bracket as shown in figures 6 and 12. |
Insulators IN-121, on Mast Bracket MP-50 and on bracket (figure 5). | Install through the holes provided as shown in figures 6 and 12. |
Mast Sections MS-49 to MS-53 and Clamps MC-421 to MC-424 on Mast Base MP-37 or MP-57. | Screw the mast sections together and secure with the clamps. Fasten the
clamps to the male end of the mast sections. Then screw the mast antenna into the mast
base. When not in use, carry the mast sections and the clamps in Roll BG-56-( ). |
Roll BG-56-( ). | Disposition left to the discretion of the using arms. |
Cover BG-67-( ). | Place over the mast base when the mast sections are not in use. |
Boxes BX-8, BX-19-( ), and BX-21. | Disposition left to the discretion of the using arms. |
c) Cording and Wiring.
(1) Cord and wire the radio set as shown in figures 6 and 12. Connect and
secure so as not to interfere with the accessibility and operation of the equipment Enough
slack must be left to permit free movement of all units having shock mounting. Cording or
cable likely rub against sharp edges should be taped with at least two layers to prevent
damage. Soldertin all wire ends.
(2) To prevent accidental shorts of the battery, do not connect the positive 12-volt and negative 12-volt lead (in the terminal box) until all other connections have been completed.
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